How to analysis of damage lathe - work on preventive maintenance activities on machine tools is as follows :
1 . Cleanup
The whole surface and the parts of the equipment or machine must be cleaned to be free of all dirt , dust and particles - particles that can interfere with the work machine . Cleaning can be done with the machine every day until the rule is an annual
a. Daily Cleaning
Generally done by all parties after using the machine or equipment and after the clean precision of its elements are usually given a layer of insulating corrosion and is commonly used oil or greas recommended by the manufacturer or the books listed in the manual .
b . Monthly Cleaning
Cleaning is done periodically every month , the activities carried out are :
· Cleaning the dirt on the track sliding machine
· Wash tub and tub engine cooling lubricant
· Washing machine sieve sieve especially lubricants and engine coolant
· Cleaning greas rubbing on any part and replace with a new greas
c . Annual Cleaning
· Drain the cooling bath and replaced with a new cooling
· Clean the bearing , the electric motors , blowers , pumps and new lubricant
· Cleaning ventilation , lighting and cable networks
· Cleaning the building when necessary to do pengecetan wall .
2 . Lubrication
Components such as gears , bushings, bearings and machine elements rubbing against another surface lubrication must be properly and regularly in order to work well and durable . In granting the lubricant to note the type of lubricant , the amount of lubricant , parts lubricated and timing of lubricants . To support a good lubrication system lubrication schedule should be prepared to be followed precisely and correctly .
Activity lubrication machine elements depends on the planning and distribution of lubrication and engine speseifikasi , lubricants suitable for the lubrication of machine elements become very important for the durability of elements of the machine itself .
3 . Inspection
Inspection is a basic function of the preventive maintenance program . To achieve the objectives of labor inspection should be well trained . Inspection personnel must be able to carry out their duties both on the inside and the outside of the machine . Outer inspection work can be geared to observe and detect abnormalities that occur in the machine is operating, for example, arise abnormal noise , vibration , excessive heat , smoke and others . While the inspection work is directed to the inside of the inspection machine elements are mounted on the inside such as gears , ring , gasket , bearing , installation tolerances and other components .
Inspections can be classified into two kinds :
· The group is an important engine
The machines in this group is very large influence on the course of the production as a whole , the slightest disruption will require a long time to fix . Therefore need to be given more emphasis than the inspection machines , inspection schedule for cleaning , lubrication should be considered .
· Group ordinary machines
Inspection machines for the usual group is not very influential on the course of the production , however inspections still must be done according to his needs .
4 . Planning and Scheduling
Every activity of preventive maintenance should be planned based on the results of the analysis deatil predetermined . Schedule maintenance program should be prepared and adhered to correctly . Preventive maintenance program needs to be made a full and detailed according to the required specifications , as well as daily schedules , weekly , monthly , half- year and yearly . To prepare an annual schedule , the data need to be prepared each type of machine that is in the garage or workshop . Thus the cycle and the period of preventive maintenance repairs from time to time in a row , made in accordance with the rules of the existing engine manufacturer in the maintenance manual . Besides, it also can be done on the basis of experience into power during maintenance . Replacement lubricant should follow instructions on machine maintenance manual . If the garage does not have the maintenance manual may use the following basic guidelines , with the assumption that the machine works in a day is 8 hours .
In general, a machine tool lubricant reservoirs have more than one and also not the same type and capacity . The big difference in the kind of benefit if the replacement is not different . Lubricants that have a replacement engine implemented at the same time ie at the time of preventive maintenance .
When scheduling preventive , should be all kinds of machines that exist workshop along with the specifications or characteristics listed.
Other Best Maintenance For Lathe
1 . Cleanup
The whole surface and the parts of the equipment or machine must be cleaned to be free of all dirt , dust and particles - particles that can interfere with the work machine . Cleaning can be done with the machine every day until the rule is an annual
a. Daily Cleaning
Generally done by all parties after using the machine or equipment and after the clean precision of its elements are usually given a layer of insulating corrosion and is commonly used oil or greas recommended by the manufacturer or the books listed in the manual .
b . Monthly Cleaning
Cleaning is done periodically every month , the activities carried out are :
· Cleaning the dirt on the track sliding machine
· Wash tub and tub engine cooling lubricant
· Washing machine sieve sieve especially lubricants and engine coolant
· Cleaning greas rubbing on any part and replace with a new greas
c . Annual Cleaning
· Drain the cooling bath and replaced with a new cooling
· Clean the bearing , the electric motors , blowers , pumps and new lubricant
· Cleaning ventilation , lighting and cable networks
· Cleaning the building when necessary to do pengecetan wall .
2 . Lubrication
Components such as gears , bushings, bearings and machine elements rubbing against another surface lubrication must be properly and regularly in order to work well and durable . In granting the lubricant to note the type of lubricant , the amount of lubricant , parts lubricated and timing of lubricants . To support a good lubrication system lubrication schedule should be prepared to be followed precisely and correctly .
Activity lubrication machine elements depends on the planning and distribution of lubrication and engine speseifikasi , lubricants suitable for the lubrication of machine elements become very important for the durability of elements of the machine itself .
3 . Inspection
Inspection is a basic function of the preventive maintenance program . To achieve the objectives of labor inspection should be well trained . Inspection personnel must be able to carry out their duties both on the inside and the outside of the machine . Outer inspection work can be geared to observe and detect abnormalities that occur in the machine is operating, for example, arise abnormal noise , vibration , excessive heat , smoke and others . While the inspection work is directed to the inside of the inspection machine elements are mounted on the inside such as gears , ring , gasket , bearing , installation tolerances and other components .
Inspections can be classified into two kinds :
· The group is an important engine
The machines in this group is very large influence on the course of the production as a whole , the slightest disruption will require a long time to fix . Therefore need to be given more emphasis than the inspection machines , inspection schedule for cleaning , lubrication should be considered .
· Group ordinary machines
Inspection machines for the usual group is not very influential on the course of the production , however inspections still must be done according to his needs .
4 . Planning and Scheduling
Every activity of preventive maintenance should be planned based on the results of the analysis deatil predetermined . Schedule maintenance program should be prepared and adhered to correctly . Preventive maintenance program needs to be made a full and detailed according to the required specifications , as well as daily schedules , weekly , monthly , half- year and yearly . To prepare an annual schedule , the data need to be prepared each type of machine that is in the garage or workshop . Thus the cycle and the period of preventive maintenance repairs from time to time in a row , made in accordance with the rules of the existing engine manufacturer in the maintenance manual . Besides, it also can be done on the basis of experience into power during maintenance . Replacement lubricant should follow instructions on machine maintenance manual . If the garage does not have the maintenance manual may use the following basic guidelines , with the assumption that the machine works in a day is 8 hours .
In general, a machine tool lubricant reservoirs have more than one and also not the same type and capacity . The big difference in the kind of benefit if the replacement is not different . Lubricants that have a replacement engine implemented at the same time ie at the time of preventive maintenance .
When scheduling preventive , should be all kinds of machines that exist workshop along with the specifications or characteristics listed.
Other Best Maintenance For Lathe
